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Determining casting defects in near-net shape casting aluminum parts by computed tomography

Jiehua LI, Bernd OBERDORFER, Daniel HABE, Peter SCHUMACHER

Frontiers of Mechanical Engineering 2018, Volume 13, Issue 1, Pages 48-52 doi: 10.1007/s11465-018-0493-y

Abstract: casting defects and evaluate quality.The first, second, and third parts were produced by low-pressure die casting (Al-12Si-0.8Cu-0.5Fe-0.9Mg-0.7Ni-0.2Zn alloy), die casting (A356, Al-7Si-0.3Mg), and semi-solid casting (A356, Al-7Si-0.3Mg), respectivelyUnlike die casting (second part), low-pressure die casting (first part) significantly reduced the formationsemi-solid casting could produce high-quality near-net shape casting aluminum parts.

Keywords： near-net shape casting aluminum parts casting defects low pressure die casting die casting semi-solidcasting computed tomography

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An energy consumption prediction approach of die casting machines driven by product parameters

Frontiers of Mechanical Engineering 2021, Volume 16, Issue 4, Pages 868-886 doi: 10.1007/s11465-021-0656-0

Abstract: Die casting machines, which are the core equipment of the machinery manufacturing industry, consume greatThe energy consumption prediction of die casting machines can support energy consumption quota, processNevertheless, due to the uncertainty and complexity of the energy consumption in die casting machinesTo fill this gap, this paper proposes an energy consumption prediction approach for die casting machinesConsequently, a systematic energy consumption prediction approach for die casting machines, involving

Keywords： die casting machine energy consumption prediction product parameters

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Interfacial heat transfer coefficient between metal and die during high pressure die casting process

GUO Zhipeng, XIONG Shoumei, CHO SangHyun, CHOI JeongKil

Frontiers of Mechanical Engineering 2007, Volume 2, Issue 3, Pages 283-287 doi: 10.1007/s11465-007-0049-z

Abstract: focused on the determination of the interfacial heat transfer coefficient (IHTC) between metal and dieduring the high pressure die casting (HPDC) process.Experiments were carried out on an aluminum alloy, ADC12Z, using step shape casting so-called becauseCasting thickness played an important role in affecting the IHTC between the metal and die not only intendencies of the metal solid fraction were found between castings with different thicknesses and the die

Keywords： so-called calculation inverse interfacial aluminum

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Ultrasonic measurement of tie-bar stress for die-casting machine

Frontiers of Mechanical Engineering doi: 10.1007/s11465-021-0663-1

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Industrialization of the Advanced Technology in Continuous Casting of Steel

Gan Yong

Strategic Study of CAE 2002, Volume 4, Issue 9, Pages 12-18

Abstract:

The characteristics of key technology in high-effective and thin-slab continuous casting of steelsuch as soft reduction, hydraulic-driven non-sinusoidal oscillation, and electromagnetic continuous castingThe progress direction of high-efficiency and high quality of conventional continuous casting is discussed, and the development trend of near-net-shape continuous casting and electromagnetic continuous casing

Keywords： continuous casting of steel high-effective continuous casting thin slab continuous casting soft reduction electromagnetic continuous casting industrialization

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Novel casting processes for single-crystal turbine blades of superalloys

Dexin MA

Frontiers of Mechanical Engineering 2018, Volume 13, Issue 1, Pages 3-16 doi: 10.1007/s11465-018-0475-0

Abstract:

This paper presents a brief review of the current casting techniques for single-crystal (SC) bladesA series of novel casting methods based on the Bridgman process were presented to illustrate the development

Keywords： superalloy investment casting Bridgman process directional solidification single crystal turbine blade

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Novel technologies for the lost foam casting process

Wenming JIANG, Zitian FAN

Frontiers of Mechanical Engineering 2018, Volume 13, Issue 1, Pages 37-47 doi: 10.1007/s11465-018-0473-2

Abstract:

Lost foam casting (LFC) is a green precision casting process categorized as a near net forming technologyand low pressure, vibration solidification, and pressure solidification conditions; expendable shell castingThe expendable shell casting technology could solve the pore, carburization, and inclusion defects of

Keywords： LFC under vacuum and low pressure vibration solidification pressure solidification expendable shell casting

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Hybrid forming mechanism of patternless casting and laser cladding

Zhongde SHAN, Fuzhen SUN, Yang LIU

Frontiers of Mechanical Engineering 2019, Volume 14, Issue 4, Pages 393-401 doi: 10.1007/s11465-019-0550-1

Abstract: The method combines digital patternless casting and high-power laser cladding.

Keywords： patternless casting laser cladding hybrid forming rapid tooling

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Numerical investigation of the influence of casting techniques on fiber orientation distribution in ECC

Chung Nguyen VAN; Hai TRAN THANH; Thuc Nhu NGUYEN; Jianchun LI

Frontiers of Structural and Civil Engineering 2022, Volume 16, Issue 11, Pages 1424-1435 doi: 10.1007/s11709-022-0870-9

Abstract: In this study, fiber orientation distributions in ECC beams influenced by different casting techniquesare evaluated via numerical modeling of the casting process.Two casting directions and two casting positions of the funnel outlet with beam specimens are modeledThe movement of fiber particles is monitored during the casting simulation.In addition, casting positions show negligible influences on the orientation distribution of fibers in

Keywords： ECC fiber orientation distribution casting direction casting position

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Thermal deflection analysis of the solidified shell in continuous casting of slab

LIU Hongzhao, WANG Zhongmin

Frontiers of Mechanical Engineering 2007, Volume 2, Issue 2, Pages 175-179 doi: 10.1007/s11465-007-0029-3

Abstract: The thermal deformation problem in the continuous casting of a slab subjected to thermal loading becauseThis research is useful for analyzing the bulging deformation in the continuous casting of a slab under

Keywords： s reciprocal loading deflection expression reciprocal opposite

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Establishment of the Comprehensive Evaluation System of Cold Stamping Die Quality

LU Xiao-chun, GUO Sheng, RUAN Feng

Frontiers of Mechanical Engineering 2006, Volume 1, Issue 1, Pages 80-84 doi: 10.1007/s11465-005-0021-8

Abstract:

A comprehensive evaluation system of die quality, a multiplayer hierarchical amendment index systemaccording to the characteristics of cold stamping die production, an evaluation standard referring toThe applications show that the system can be used to evaluate the die quality objectively, fairly, and

Keywords： scientific evaluation stamping multiplayer hierarchical technique evaluation standard

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Progress in Macro and Micro Modeling of Solidification Process of Shaped Casting

Liu Baicheng

Strategic Study of CAE 2000, Volume 2, Issue 9, Pages 29-37

Abstract: Facing the market economy and global challenge, the development of manufacturing industry, especially castingHowever, there is quite a large technical gap between the casting industries at home and abroad.The views on the future trend of innovative casting technologies are consistent at home and abroad.To reform the traditional casting industry by using computer technology is one of the hottest researchComputer simulation of solidification process of shaped casting can assure the quality of casting, optimize

Keywords： shaped casting solidification modeling and simulation net shape casting

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Digital high-efficiency print forming method and device for multi-material casting molds

Zhongde SHAN, Zhi GUO, Dong DU, Feng LIU, Wenjiang LI

Frontiers of Mechanical Engineering 2020, Volume 15, Issue 2, Pages 328-337 doi: 10.1007/s11465-019-0574-6

Abstract: This study proposes a novel high-efficiency print forming method and device for multi-material castingThe manufacture of multi-material casting molds is demonstrated on typical wheeled cast-iron parts.

Keywords： multi-material casting mold 3D printing efficient print forming method

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Multiobjective image recognition algorithm in the fully automatic die bonder

JIANG Kai, CHEN Hai-xia, YUAN Sen-miao

Frontiers of Mechanical Engineering 2006, Volume 1, Issue 3, Pages 313-316 doi: 10.1007/s11465-006-0026-y

Abstract: It is a very important task to automatically fix the number of die in the image recognition system ofa fully automatic die bonder.

Keywords： clustering different recognition algorithm Algorithm multiobjective

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An automated arc spray tooling system for rapid die-making of large-sized automobile body panels

HE Zhong-yun, LU Bing-heng, WANG Yi-qing, HONG Jun, TANG Yi-ping

Frontiers of Mechanical Engineering 2006, Volume 1, Issue 2, Pages 209-214 doi: 10.1007/s11465-006-0012-4

Abstract: A creative robot wrist consisting of link mechanisms and a novel robot motion control method based on the cross-sectional vector contours of an STL-formatted model was proposed. By using the wrist and the control method, an industrial robot with five degrees of freedom for rapid tooling using metal arc spraying and electric brush plating techniques was developed. The wrist of the robot including a specially designed link mechanism can maintain the position of the spraying point on the surface of the master pattern whatever the orientation of the gun. Therefore, the kinematic nonlinear coupling between the position mechanism and orientation mechanism in a traditional robot can be avoided. The only input of the control system is the STL-formatted 3D CAD model of the pattern. Without the need of any manual programming, the metal arc spraying and brush plating (if necessary) processes can be performed automatically and efficiently after receiving the 3D CAD data of the pattern. Using this robot system in new car development and trial production, the cost and lead-time can be reduced substantially as compared with the conventional tool making method.

Keywords： industrial position mechanism orientation surface cross-sectional